Formation and wear mechanism of nickel titanium intermetallics during heat treatment of nickel coating on Ti-6Al-4V substrate

In the present work, inter-diffusion of nickel and titanium and formation of Ni-Ti intermetallic compounds on Ti-6Al-4V substrate have been studied. Initially, nickel was electrodeposited on the alloy using a modified Watts bath solution at a current density of 2 A dm^?2 for 1?h. The coated specimens were then heat treated for different durations at 750, 800 and 850 °C under argon atmosphere. The effects of temperature and time on the characteristics, hardness and wear resistance of intermetallic phases were investigated. The results showed that a multilayer structure was formed after heat treatment, an outer layer of residual nickel, an area of intermetallic layers with different compositions followed by a solid solution of Ni-Ti. It was also observed that an increase in time or temperature at first led to the formation of thicker intermetallic layers; however, after passing a critical point, the intermetallic layers seem to dissolve into the substrate. Furthermore, the wear rates of the diffusion treated samples were four times lower compared to Ti-6Al-4V alloy when sliding against AISI 52100 hardened steel.     

Effect of lanthanum doping on water content and diffusion properties of corundum for producing transparent ceramics

The effect of doping corundum with lanthanum on the content of water and other gas impurities, on the diffusion characteristics, on the unit cell size and static strength of fine-crystalline corundum synthesized under thermovapours conditions in a supercritical water fluid was studied.Content, release and diffusion coefficients of water and other volatile impurities in corundum were measured by kinetic thermodesorption mass spectrometry. Water is the main volatile impurity in fine-crystalline corundum. It was found that the introduction of lanthanum into the structure of corundum reduces several times the content of water and other gas-liquid impurities. An increase in the diffusion coefficient of water during the doping of corundum with lanthanum leads to an increase in the degassing rate of fine-crystalline raw materials. When doping corundum, lanthanum, being localized in structural defects, not only displaces structural hydroxyl groups with the formation of strong aluminate-like bonds, but also decreases in the unit cell and increases in the average static strength of the crystals. La-doped corundum, due to the reduced content of water and other gas impurities, is a promising raw material for the production of transparent ceramics.     

Effect of back-diffusion on the performance of an electrochemical hydrogen compressor

Hydrogen offers the potential to decarbonize the automotive and stationary power sectors and is therefore expected to play an increasingly significant role in meeting global energy demand. However, due to its low volumetric and gravimetric energy densities, it is important to find methods to efficiently store hydrogen in order to grow the hydrogen economy. Storing hydrogen as a compressed gas could be achieved by electrochemical compression (ECC), which is a membrane-based alternative to conventional mechanical compressors. ECC can be superior to mechanical compressors because of its higher efficiency, lack of moving parts and noiseless operation. Here, we report on the ECC of hydrogen using a Nafion 115 membrane at room temperature. Pressure vs. time curves have been collected at various operating voltages, and a compression ratio of 150 has been achieved with a single cell at an operating voltage of 0.1 V. This work focuses on the loss in electrochemical compression efficiency due to back-diffusion. A theoretical formulation for the ECC process incorporating back-diffusion is proposed and validated by experiments. A robust definition for ECC efficiency that properly accounts for back diffusion is also proposed.     

Void region restriction for additive manufacturing via a diffusion physics approach

A longstanding challenge in additive manufacturing (AM), the presence of void regions in additively manufactured components, causes two main issues: the enclosing of build material powder in powder bed fusion techniques and limiting tool access in critical post-processing operations to remove sacrificial support structures. As topology optimization has embraced and overcome many of the obstacles of incorporating AM constraints into the underlying numerical optimization statement, there exist few solutions that directly address this fundamental void region issue. By developing computationally efficient and effective solutions to this problem, the integration of these two advanced technologies can be fully realized. Drawing on inspiration from the principles of diffusion physics, a particle diffusion void restriction (PDVR) method is presented in this work that is capable of encouraging the optimization scheme to generate final designs that are fully accessible. Additionally, this method empowers the user to choose the type of post-processing method to clear support material (eg, three-axis or five-axis milling operations, number and orientation of part set-ups) and, therefore, quantify the level of costs associated with the post-processing operation. The PDVR optimization framework is demonstrated on multiple two- and three-dimensional test problems, with physically manufactured examples depicting the real-world benefits this method admits.     

A signal adaptive diffusion filter for video coding: Mathematical framework and complexity reductions

In this paper we combine video compression and modern image processing methods. We construct novel iterative filter methods for prediction signals based on Partial Differential Equation (PDE) based methods. The mathematical framework of the employed diffusion filter class is given and some desirable properties are stated. In particular, two types of diffusion filters are constructed: a uniform diffusion filter using a fixed filter mask and a signal adaptive diffusion filter that incorporates the structures of the underlying prediction signal. The latter has the advantage of not attenuating existing edges while the uniform filter is less complex. The filters are embedded into a software based on HEVC with additional QTBT (Quadtree plus Binary Tree) and MTT (Multi-Type-Tree) block structure. In this setting, several measures to reduce the coding complexity of the tool are introduced, discussed and tested thoroughly. The coding complexity is reduced by up to 70% while maintaining over 80% of the gain. Overall, the diffusion filter method achieves average bitrate savings of 2.27% for Random Access having an average encoder runtime complexity of 119% and 117% decoder runtime complexity. For individual test sequences, results of 7.36% for Random Access are accomplished.     

Investigation of functional core-rim composite part production by inserted powder injection moulding

In this study, the use of Cu and Ni interlayers have been investigated for functional core-rim composite part production with WC-Co 9?wt-% feedstock/steel. For this purpose, different experiments have been performed and joining condition, shear strength and microstructure of the intermediate region have been examined. It has been found that AISI 4340 insert/WC-Co have been joined and 85.8?MPa shear strength achieved, but high speed steel insert has not joined. Moreover, it has been determined that better results are obtained with Ni interlayer. Under the same conditions, when the 40?µm Ni interlayer has been used between AISI 4340 core and WC-Co rim, shear strength has been increased approximately twice and has been 162.7?MPa.     

Measurement of solubility and diffusion coefficients of ethylene in solid and molten low-density polyethylene with different melt indices

The diffusion behavior of ethylene in polyethylene is of great importance for the polymerization and degassing of polyethylene (PE) industry. Based on the gravimetric sorption and desorption measurement approach, an intelligent gravimetric analyzer is applied to obtain the solubility and diffusion coefficients of ethylene in solid low-density PE (LDPE) with different melt indices at 30°C to 70°C, 0 to 4 atm and in molten LDPE at 160°C to 230°C, 0 to 4 atm, respectively. Results indicate that both the solubility and diffusion coefficients of ethylene in solid LDPE are smaller than those in molten LDPE, while the dissolution enthalpy and diffusion activation energy of ethylene in solid LDPE are higher. In addition, one- and two-dimensional diffusion models are built and the effects of particle size, polymer properties, and operation conditions are systematically investigated on the diffusion behaviors of ethylene in solid and molten LDPE.     

Apparent power-law distributions in animal movements can arise from intraspecific interactions

Lévy flights have gained prominence for analysis of animal movement. In a Lévy flight, step-lengths are drawn from a heavy-tailed distribution such as a power law (PL), and a large number of empirical demonstrations have been published. Others, however, have suggested that animal movement is ill fit by PL distributions or contend a state-switching process better explains apparent Lévy flight movement patterns. We used a mix of direct behavioural observations and GPS tracking to understand step-length patterns in females of two related butterflies. We initially found movement in one species (Euphydryas editha taylori) was best fit by a bounded PL, evidence of a Lévy flight, while the other (Euphydryas phaeton) was best fit by an exponential distribution. Subsequent analyses introduced additional candidate models and used behavioural observations to sort steps based on intraspecific interactions (interactions were rare in E. phaeton but common in E. e. taylori). These analyses showed a mixed-exponential is favoured over the bounded PL for E. e. taylori and that when step-lengths were sorted into states based on the influence of harassing conspecific males, both states were best fit by simple exponential distributions. The direct behavioural observations allowed us to infer the underlying behavioural mechanism is a state-switching process driven by intraspecific interactions rather than a Lévy flight.